The selection of a Surge Protective Device (SPD) requires comprehensive
evaluation based on the specific application scenario, power system
characteristics, and equipment protection requirements. Below are the
core factors to consider during the selection process:
Define the Protection Level
SPDs are generally classified into three types based on installation
location and protection strength:
Type I (Class B): Used in the main distribution board of a building to
withstand direct lightning strikes or high-intensity surges. The nominal discharge current typically ranges from
50 kA to 100 kA.
Type II (Class C): Installed in floor-level or equipment distribution cabinets to protect against induced
lightning surges. The nominal discharge current usually ranges from 20 kA to 40 kA.
Type III (Class D): Mounted near sensitive equipment to handle low-intensity surges. The nominal discharge current is generally between 5 kA and 10 kA.
Calculate the Nominal Discharge Current Appropriately
The nominal discharge current indicates the maximum surge current that
the SPD can safely divert. Selection should consider regional lightning
risk and equipment criticality:
High lightning activity areas (e.g., coastal or mountainous regions):
SPDs with a capacity of 50 kA or above are recommended.
General areas: SPDs with 20 kA–40 kA capacity are suitable.
Protection of sensitive equipment: A capacity of around 10 kA is usually sufficient.
Voltage Protection Level (Up) Must Be Lower Than Equipment Withstand
Voltage
The Up value must be lower than the rated withstand voltage (Uw) of the
protected equipment. For example, if the equipment’s withstand voltage
is 1.5 kV, select an SPD with Up ≤ 1.2 kV. A lower Up value offers
better protection but may reduce the service life of the SPD.
Match the System Voltage
The SPD’s rated voltage must match the power supply system:
Single-phase 220 V system: Choose an SPD with Un = 230 V.
Three-phase 380 V system: Select an SPD with Un = 400 V.
DC systems: such as 48 V, 500 V, or 1500 V, require corresponding DC SPD products.
Response Time Should Be Short
The response time of an SPD is measured in nanoseconds—the faster, the better. For precision electronic equipment or high-speed communication systems, select an SPD with a response time below
10 ns.
Choose the Correct Installation Location
The SPD should be installed as close as possible to the equipment it
protects, and the grounding conductor should be kept short
(recommended length under 1 meter). A multi-stage protection approach can be adopted: Type I in the main distribution board, Type II in sub-distribution boards, and Type III near terminal equipment.
Look for Standards and Certifications
Products should comply with international or national standards such as
IEC 61643 or GB/T 18802, and carry certifications like CE, UL, or ISO
to ensure reliability and safety.
Environmental Adaptability
Humid or corrosive environments: Choose models with a high protection
rating (e.g., IP65).
Areas with large temperature fluctuations: Ensure the operating
temperature range meets onsite conditions.
Maintenance and Supporting Measures
SPDs degrade over time due to surge impacts and require regular
inspection and timely replacement. Additionally, ensure the grounding
system is reliable, with a recommended ground resistance of less than
10 Ω.
Common Misconceptions to Avoid During Selection:
Blindly pursuing high specifications: Over-specification increases costs without necessarily enhancing protection.
Ignoring equipment withstand voltage: If the SPD’s Up value is higher
than the equipment’s withstand voltage, it will fail to provide
effective protection.
Neglecting signal port protection: Signal lines are also paths for
surge intrusion. Data ports of sensitive equipment should be equipped
with appropriate SPDs.
In summary, SPD selection should comprehensively consider parameters
such as nominal discharge current, voltage protection level, and response time, while also emphasizing product certification, proper installation, and ongoing maintenance. For professional support, contact manufacturers like Kaitai Electric for technical consultation or custom solutions.